Skip to main content

PLC based Drink Dispenser System

Develop ladder logic program for PLC-based Drink Dispenser System according to the logic given below,

  1. Press the power button to activate the power supply as shown in the figure.
  2. Put manually glass (or a cup) on conveyor to hold up drink A/B/C as shown in the below figure.
  3. Press a one-button from A/B/C whatever you choose on the available types of drinks (It is toggle type switch).
  4. Press the start button from the local panel.
  5. The glass (or a cup) moves from limit switch 2 to 4 and stops the conveyor when glass reaches the appropriate limit switch, which we select from the A/B/C toggle switch.
  6. Glass (or a cup)  fill by drink A/B/C for 15 sec.(as per glass size) and conveyor again start-up to glass not reach limit switch -5.

PLC Dispenser System 


INPUTS:

I:0.0 – POWER ON PB

I:0.1 – POWER OFF PB

I:0.2 – START PB

I:0.3 – STOP PB

I:0.4 – LIMIT SWITCH, L1

I:0.5 – LIMIT SWITCH, L2

I:0.6 – LIMIT SWITCH, L3

I:0.7 – LIMIT SWITCH, L4

I: 0.8 – LIMIT SWITCH, L5

I:0.9 – SWITCH A

I:0.10 – SWITCH B

I:0.11 – SWITCH C

OUT PUTS:

0:0.0 – POWER

0:0.1 – CONVEYOR

0:0.2 – SOV FOR DRINK A

03- SOV FOR DRINK B

0:0.4 – SOV FOR DRINK C

Dispenser PLC Program



Program Description:

Rung 1:

I: 0.0 and I: 0.1 respectively start and stop press button to control the power supply with latch output.


Rung 2:

Put the glass on L1 (I:0.4) place, which is converted from NO to NC, Press the Drink selection button from A/B/C, respectively enable I:0.9/I:0.10/I:0.11.


Press the Start PB to enable NC (I:0.2) to start the conveyor (O:0.1) until any solenoid valve (O:0.2/O:0.3/O:0.4) not energized and Stop PB(I:0.3) not enable.


After completion of the filling process, conveyor again starts until not reach up to L5 place (I:0.8).


Rung 3:

Conveyor drives the glass up to L2 place as per selected drink type from A. enable the solenoid A (O:0.2) until timer (T:1.DN) bit not enable.


Rung 4:

Fill the drink A for 15 sec (assume constant as per glass size) start the Timer enable the SOV A up to 15 sec and respective timer down bit control the SOV ON/OFF (solenoid A (O:0.2)) state.


Rung 5:

Conveyor drives the glass up to L3 place as per selected drink type from B. enable the solenoid B (O:0.3) until timer (T:2.DN) bit not enable.


Rung 6:

Fill the drink B for 15 sec (assume constant as per glass size) start the Timer enable the SOV B up to 15 sec and respective timer down bit control the SOV ON/OFF (solenoid B (O:0.3)) state.


Rung 7:

Conveyor drives the glass up to L4 place as per selected drink type from C. enable the solenoid C (O:0.4) until timer (T:3.DN) bit not enable.

Rung 8:

Fill the drink C for 15 sec (assume constant as per glass size) start the Timer enable the SOV C up to 15 sec and respective timer down bit control the SOV ON/OFF (solenoid C (O:0.4)) state.

-END-

Comments

Popular posts from this blog

PLC Program for Mixing Tank

 Create a ladder diagram for controlling a batch mixing process. Implement a PLC program for mixing tank or Mixing Process using PLC Ladder Logic. PLC Program for Mixing Tank Fig : Mixing tank A tank is used to mix two liquids. The required control circuit operates as follows: A. When the START button is pressed, solenoids A and B energize. This permits the two liquids to begin filling the tank. B. When the tank is filled, the float switch trips. This de-energizes solenoids A and B and starts the motor used to mix the liquids together. C. The motor is permitted to run for 1 minute. After 1 minute has elapsed, the motor turns off and solenoid C energizes to drain the tank. D. When the tank is empty, the float switch de- energizes solenoid C. E. A STOP button can be used to stop the process at any point. F. If the motor becomes overloaded, the action of the entire circuit will stop. G. Once the circuit has been energized, it will continue to operate until it is manually stopped. Solution...

What is Relay? How it Works? Types, Applications, Testing

 We use relays for a wide range of applications such as home automation, cars and bikes (automobiles), industrial applications, DIY Projects, test and measurement equipment, and many more. But what is Relay? How a Relay Works? What are the Applications of Relays? Let us explore more about relays in this guide. What is a Relay? A Relay is a simple electromechanical switch. While we use normal switches to close or open a circuit manually, a Relay is also a switch that connects or disconnects two circuits. But instead of a manual operation, a relay uses an electrical signal to control an electromagnet, which in turn connects or disconnects another circuit. Relays can be of different types like electromechanical, solid state. Electromechanical relays are frequently used. Let us see the internal parts of this relay before knowing about it working. Although many different types of relay were present, their working is same. Every electromechanical relay consists of an consists of an Elect...

Chlorine dioxide Analyzer Principle

 Chlorine dioxide measurement Chlorine dioxide (ClO2) is an instable, non-storable, toxic gas with a characteristic scent. The molecule consists of one chlorine atom and two oxygen atoms – represented in the chemical formula ClO2. It is very reactive. To avoid the risk of spontaneous explosions of gaseous chlorine dioxide or concentrated solutions, it is generally handled in dilution with low concentrations. ClO2 is soluble in water, but tends to evaporate quickly. Typically it is prepared on site, for example from hydrochloric acid and sodium chlorite. The procedure provides solutions with approx. 2 g/l ClO2 that can be safely handled and stored for several days. Image Credits : krohne Sensor Parts : Reference electrode Applied chlorine dioxide specific potential Current needed to maintain the constant potential Counter electrode Measuring electrode The disinfection effect of ClO2 is due to the transfer of oxygen instead of chlorine, so that no chlorinated byproducts are formed. C...