Skip to main content

Zero Elevation and Zero Suppression in Level Measurement

 One of the most misunderstood concepts when dealing with transmitters is zero elevation and suppression. Elevation and suppression adjustments are frequently necessary in liquid level measurement when the transmitter cannot be installed on a level with the zero level of the tank.


The definition is following, but to understand elevation and suppression, its easiest if you look at it from a mathematical viewpoint, that is described in the second part of this paragraph.


Zero Elevation

for an elevated zero range, the amount the measure variable zero is above the lower range value. It may be expressed either in units of measured variables or in percent of span.


Zero Suppression

for a suppressed zero range, the amount the measured variable zero is below the lower range value. It may be expressed either in units of the measured variable, or in percent of span.


Also Read: Zero Suppression & Zero Elevation Examples


Mathematically you can develop equations that will let you calibrate the transmitter for any given application requiring zero elevation or suppression. It’s important to understand some basic facts about differential pressure transmitters.


First, in order to obtain an increasing output, the high side of the transmitter must always be increasing in pressure relative to the low side.


Therefore, to achieve a 20 mA output, the net result of all forces on both the high and low sides of the transmitter must be such that the high side is greater than the low side by an amount equal to the calibrated span of the transmitter.


Second, the purpose of the calibration biases (elevation and suppression) is to apply a differential pressure to those situations where a     4 mA output is desired at some point other than 0 differential pressure.

We know that for any situation, the sum total of effects on a transmitter should be zero for a 4 mA output.

Therefore at the desired 4 mA condition:

H – L+ B = O

Where:
H = is the pressure (relative to atmosphere) applied at the high side of the transmitter in inches H20

L = is the pressure (relative to atmosphere) applied at the low side of the transmitter in inches H20.

B = is the bias factor, in inches H20, which can be either positive or negative.

At a 20 mA condition:

H – L+ B = S

Where:
S = is the calibrated span of the transmitter, which can never be zero or negative.

So this gives us two equations:

H – L + B = O   at 4 mA
H – L + B = S    at 20 mA

With these two equations, it is now possible to determine the calibration for any situation according to the following procedures:

Analyse the specific application to identify all fluid forces on both sides of the transmitter at the point where you want 4 mA Output and the point where you want 20 mA output.

Using the 4 mA condition, solve for B in: H — L+ B = O

Using the 20 mA condition, and the value of B obtained from the above calculation, solve for S: H — L+ B = S

Calibrate the transmitter to a range of: (— B) to (— B + S)

For example, Figure below represents a closed tank application where we want a 4 mA output when the level is at the bottom tap and 20 mA output at the top tap.
We also know that the low side leg is always filled with material whose specific gravity is 1.1. If the specific gravity of the fluid in the tank is 1.0, what is the calibration?

At 4 mA:

H = 0
L = 100” x 1.1 = 110” H20
So that:
H — L + B = 0
0 —110 + B = 0
B = 110

At 20 mA:

H = 100. x 1.0 = 100” H20
L= 100. x 1.1 = 110” H20
So that:
H — L + B = S
100 -110 + 110 = S
S = 100” H20

So our calibration for this application is: (— B) to (— B + S)
So: — 110 to (— 110 + 100)
calibration Range is: — 100 to -10” H20



Comments

Popular posts from this blog

Ferrules and Cross Ferruling

 Ferrules are identification labels provided for every wire terminations in an instrument, equipment, or electrical/instrumentation control panels. These tube-shaped sleeves can be inserted easily on each individual wire in a multi-core cable. In earlier days fixed digits/letters are used as ferrules, but now Instrumentation engineers/technicians prints out desired ferrules by using a ferrule printing machine. Typical Ferrule The numbers/ letters on the ferrules will be given as per the approved electrical hook up or loop diagrams. This helps technicians to easily identify a particular loop/wiring from a series of terminal blocks and to troubleshoot the desired terminal connection. Separate numbers on the ferrules distinguish the positive and negative polarities of wires, thus ensure the polarity protection of the instrument. Cross Ferruling  As a wire is connected on its both ends, it is quite useful to use a cross reference method for wire identification. Unlike normal ferru...

PLC Program for Mixing Tank

 Create a ladder diagram for controlling a batch mixing process. Implement a PLC program for mixing tank or Mixing Process using PLC Ladder Logic. PLC Program for Mixing Tank Fig : Mixing tank A tank is used to mix two liquids. The required control circuit operates as follows: A. When the START button is pressed, solenoids A and B energize. This permits the two liquids to begin filling the tank. B. When the tank is filled, the float switch trips. This de-energizes solenoids A and B and starts the motor used to mix the liquids together. C. The motor is permitted to run for 1 minute. After 1 minute has elapsed, the motor turns off and solenoid C energizes to drain the tank. D. When the tank is empty, the float switch de- energizes solenoid C. E. A STOP button can be used to stop the process at any point. F. If the motor becomes overloaded, the action of the entire circuit will stop. G. Once the circuit has been energized, it will continue to operate until it is manually stopped. Solution...

What is a Torbar? – Averaging Pitot Tubes

 The Torbar is employed for flow measurement of liquids, gases, or steam in circular, square, or rectangular section ducts for large flow rates. The Torbar is an insertion type multi-port self-averaging primary sensor for flow measurement. Torbar TORBAR is a set of Pitot tubes mounted on a bar across the pipeline with no moving parts. An averaging Pitot tube is a technology, while TORBAR is a manufacturing brand name. There are several brands available in the market with VERABAR, ANNUBAR, etc. Averaging Pitot Tube Principle Purpose Averaging Pitot tube can be employed when the average velocity of the flow profile, rather than the velocity in a specific point in the cross-section is desired. Averaging Pitot Tubes Principle It measures the differential pressure between the static pressure tap and the tap of full pressure of a stream. Thus such magnitude of differential pressure is directly proportional to the square of the flow rate. Working The TORBAR is designed in such a way that ...