Skip to main content

RTD Testing Methods in Calibration Laboratory

 Here we discuss the brief overview of different In-House testing methods carried out for RTD assemblies in the Calibration Laboratory.

RTD Testing Methods

The below list shows the different testing methods.

1. Calibration

RTD calibration can be done as per IEC 751 / DIN 43760 Class A & B.

Normally test is conducted for two points (i.e. 00 C & 1000 C), 3 point calibration or more can be followed.

2. Insulation Resistance Test at ambient (room temp.) at 500 VDC

It should be more than 100 M ohms.

3. Insulation Resistance Test at 3200 C at 100 V DC

IR should be more than 2 M ohms. More than 20 M ohms also can be offered.

4. N2 leakage test

For the RTD sensor, after cap welding, the N2 leakage test should be carried out no leakage should be observed at 40 kg/cm2.

5. Response time test

Response time test as per IEC 751 – (63.2% step change from ambient to 800C).

For RTD without transmitter – 6 to 9 sec up to 6 mm OD of sheath.

For RTD with thermowell – the response time will be 35 to 45 sec.

6. Special test

Autoclave test – RTD kept in steam @ 1250C & at 1.2 kg/cm2 for about 1 hour.

IR should be more than 5 M Ohms.

7. Continuity Test

By using continuity tester/multimeter – This test is used to confirm the element is connected properly to the RTD transducer cable.

8. Sheath Integrity Test

Water Immersion test – To check the sheath integrity of thermocouple / MI RTD cable.

9. Response time test with RTD connected to the pipe

Response time test for RTD with RTD connected to pipe on its outside surface to which water is flowing @ 20 ltrs. per second & @ 800C. The acceptance norm is less than 20 seconds.

10. Self-heating error test

It is in accordance with IEC 751



Comments

  1. Enjoyed reading the above article, in fact everything is explained here, the article is very interesting and effective. Thanks, and good luck for the upcoming articles. test and tag services perth

    ReplyDelete

Post a Comment

Popular posts from this blog

PLC Program for Mixing Tank

 Create a ladder diagram for controlling a batch mixing process. Implement a PLC program for mixing tank or Mixing Process using PLC Ladder Logic. PLC Program for Mixing Tank Fig : Mixing tank A tank is used to mix two liquids. The required control circuit operates as follows: A. When the START button is pressed, solenoids A and B energize. This permits the two liquids to begin filling the tank. B. When the tank is filled, the float switch trips. This de-energizes solenoids A and B and starts the motor used to mix the liquids together. C. The motor is permitted to run for 1 minute. After 1 minute has elapsed, the motor turns off and solenoid C energizes to drain the tank. D. When the tank is empty, the float switch de- energizes solenoid C. E. A STOP button can be used to stop the process at any point. F. If the motor becomes overloaded, the action of the entire circuit will stop. G. Once the circuit has been energized, it will continue to operate until it is manually stopped. Solution...

What is Relay? How it Works? Types, Applications, Testing

 We use relays for a wide range of applications such as home automation, cars and bikes (automobiles), industrial applications, DIY Projects, test and measurement equipment, and many more. But what is Relay? How a Relay Works? What are the Applications of Relays? Let us explore more about relays in this guide. What is a Relay? A Relay is a simple electromechanical switch. While we use normal switches to close or open a circuit manually, a Relay is also a switch that connects or disconnects two circuits. But instead of a manual operation, a relay uses an electrical signal to control an electromagnet, which in turn connects or disconnects another circuit. Relays can be of different types like electromechanical, solid state. Electromechanical relays are frequently used. Let us see the internal parts of this relay before knowing about it working. Although many different types of relay were present, their working is same. Every electromechanical relay consists of an consists of an Elect...

Chlorine dioxide Analyzer Principle

 Chlorine dioxide measurement Chlorine dioxide (ClO2) is an instable, non-storable, toxic gas with a characteristic scent. The molecule consists of one chlorine atom and two oxygen atoms – represented in the chemical formula ClO2. It is very reactive. To avoid the risk of spontaneous explosions of gaseous chlorine dioxide or concentrated solutions, it is generally handled in dilution with low concentrations. ClO2 is soluble in water, but tends to evaporate quickly. Typically it is prepared on site, for example from hydrochloric acid and sodium chlorite. The procedure provides solutions with approx. 2 g/l ClO2 that can be safely handled and stored for several days. Image Credits : krohne Sensor Parts : Reference electrode Applied chlorine dioxide specific potential Current needed to maintain the constant potential Counter electrode Measuring electrode The disinfection effect of ClO2 is due to the transfer of oxygen instead of chlorine, so that no chlorinated byproducts are formed. C...