Skip to main content

Solenoid Valve Functional Testing

 Here we are discussing how to check or functional test a solenoid valve using instrument air supply.

Solenoid Valve Testing

*The air supply is connected to the Air Filter Regulator (AFR)

*Set the Required pressure in the AFR and connect the outlet of AFR to Solenoid Valve (SOV)

*Connect the outlet of Solenoid Valve to a Ball Valve.

*Connect a Pressure Gauge ( Test Gauge ) at the outlet of Solenoid Valve.

*Test Gauge’s purpose is to check the pressure in the outlet line depends on SOV energization.

*Ball valve used to stop the functional testing

Test Equipment:-

1.Air Filter Regulator

2.Digital Multimeter (optional)

3.24VDC Power Supply

4.Test Gauge

Typical SOV Test Set-up

Functional Testing Procedure :
a. Check the manufacturer datasheet/instrument nameplate. Confirm the solenoid valve voltage/current ratings (consider it is +24V DC Device in our example)

b. Check the solenoid valve port configuration (i.e. either N.C. or N.0) (Assume it is N.C. in our example )

c. The hook-up instrument as per the typical test set-up shown above.

d. Apply air specified set pressure to inlet port of valve and connect 24VDC to solenoid valve terminals.

e. Switch on power supply 24VDC, check the valve energize by monitoring the test gauge pressure (Pressure will increase)

f. Switch off the supply. and confirm the valve de-energized, check test gauge pressure again (Pressure will decrease)

g. Tabulate all results in the Check Sheet.


Comments

Popular posts from this blog

PLC Program for Mixing Tank

 Create a ladder diagram for controlling a batch mixing process. Implement a PLC program for mixing tank or Mixing Process using PLC Ladder Logic. PLC Program for Mixing Tank Fig : Mixing tank A tank is used to mix two liquids. The required control circuit operates as follows: A. When the START button is pressed, solenoids A and B energize. This permits the two liquids to begin filling the tank. B. When the tank is filled, the float switch trips. This de-energizes solenoids A and B and starts the motor used to mix the liquids together. C. The motor is permitted to run for 1 minute. After 1 minute has elapsed, the motor turns off and solenoid C energizes to drain the tank. D. When the tank is empty, the float switch de- energizes solenoid C. E. A STOP button can be used to stop the process at any point. F. If the motor becomes overloaded, the action of the entire circuit will stop. G. Once the circuit has been energized, it will continue to operate until it is manually stopped. Solution : A

What is Relay? How it Works? Types, Applications, Testing

 We use relays for a wide range of applications such as home automation, cars and bikes (automobiles), industrial applications, DIY Projects, test and measurement equipment, and many more. But what is Relay? How a Relay Works? What are the Applications of Relays? Let us explore more about relays in this guide. What is a Relay? A Relay is a simple electromechanical switch. While we use normal switches to close or open a circuit manually, a Relay is also a switch that connects or disconnects two circuits. But instead of a manual operation, a relay uses an electrical signal to control an electromagnet, which in turn connects or disconnects another circuit. Relays can be of different types like electromechanical, solid state. Electromechanical relays are frequently used. Let us see the internal parts of this relay before knowing about it working. Although many different types of relay were present, their working is same. Every electromechanical relay consists of an consists of an Electroma

Chlorine dioxide Analyzer Principle

 Chlorine dioxide measurement Chlorine dioxide (ClO2) is an instable, non-storable, toxic gas with a characteristic scent. The molecule consists of one chlorine atom and two oxygen atoms – represented in the chemical formula ClO2. It is very reactive. To avoid the risk of spontaneous explosions of gaseous chlorine dioxide or concentrated solutions, it is generally handled in dilution with low concentrations. ClO2 is soluble in water, but tends to evaporate quickly. Typically it is prepared on site, for example from hydrochloric acid and sodium chlorite. The procedure provides solutions with approx. 2 g/l ClO2 that can be safely handled and stored for several days. Image Credits : krohne Sensor Parts : Reference electrode Applied chlorine dioxide specific potential Current needed to maintain the constant potential Counter electrode Measuring electrode The disinfection effect of ClO2 is due to the transfer of oxygen instead of chlorine, so that no chlorinated byproducts are formed. ClO2